{"id":7324,"date":"2021-07-15T10:48:44","date_gmt":"2021-07-15T08:48:44","guid":{"rendered":"https:\/\/exoes.com\/?p=7324"},"modified":"2025-01-14T13:13:40","modified_gmt":"2025-01-14T12:13:40","slug":"immersion-cooling-of-ev-batteries-the-next-big-thing","status":"publish","type":"post","link":"https:\/\/exoes.com\/en\/immersion-cooling-of-ev-batteries-the-next-big-thing\/","title":{"rendered":"Immersion cooling of EV batteries: &#8220;the next big thing&#8221;\u200b?"},"content":{"rendered":"\n<figure class=\"wp-block-image size-large\"><img fetchpriority=\"high\" decoding=\"async\" width=\"1024\" height=\"683\" src=\"https:\/\/exoes.com\/wp-content\/uploads\/2021\/07\/immersion-1024x683.jpg\" alt=\"battery immersion cooling system electric vehicle\" class=\"wp-image-7369\" srcset=\"https:\/\/exoes.com\/wp-content\/uploads\/2021\/07\/immersion-1024x683.jpg 1024w, https:\/\/exoes.com\/wp-content\/uploads\/2021\/07\/immersion-300x200.jpg 300w, https:\/\/exoes.com\/wp-content\/uploads\/2021\/07\/immersion-768x512.jpg 768w, https:\/\/exoes.com\/wp-content\/uploads\/2021\/07\/immersion-1536x1024.jpg 1536w, https:\/\/exoes.com\/wp-content\/uploads\/2021\/07\/immersion-2048x1365.jpg 2048w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p>Very demanding CO2 emissions and environmental issues push car manufacturers to quickly develop electrified vehicles.&nbsp;<\/p>\n\n\n\n<p>However, the&nbsp;<strong>electric vehicle market is currently faced with certain technical constraints on its batteries<\/strong>, which sometimes act as a brake for consumers.&nbsp;&nbsp;<\/p>\n\n\n\n<p>Among the major obstacles, here are 3 main pain points&nbsp;according to a study by Castrol based on an opinion research on<strong>&nbsp;9 000 consumers, 750 fleet managers, and 30 automotive industry professionals in 8 countries &#8211;&nbsp;<\/strong>the United States, the United Kingdom, Norway, France, Germany, India, China, and Japan:<\/p>\n\n\n\n<figure class=\"wp-block-pullquote alignwide is-style-solid-color\"><blockquote><p>1. <strong>The current price<\/strong><br>2. <strong>The time it takes to charge an EV<\/strong>&nbsp;(major importance for 68% of the consumers)&nbsp;<br>2. <strong>The range&nbsp;<\/strong><\/p><\/blockquote><\/figure>\n\n\n\n<p>But that was before, because&nbsp;<a href=\"https:\/\/e-mersiv.com\/en\/news\/recharge-your-electric-vehicle-for-a-coffee-is-it-possible-today\/\" target=\"_blank\" rel=\"noreferrer noopener\">battery immersion cooling technology<\/a>&nbsp;has the cards in hand to remove some of these constraints. We\u2019ll see why.&nbsp;<\/p>\n\n\n\n<p>First, let\u2019s have a closer look on the consumers\u2019 expectations and the challenge for OEMs to meet it despite many constraints.&nbsp;<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">The consumers want a better price, a faster charging time and a longer range&nbsp;<\/h3>\n\n\n\n<figure class=\"wp-block-image aligncenter size-full\"><img decoding=\"async\" src=\"https:\/\/exoes.com\/wp-content\/uploads\/2021\/10\/Les-principaux-challenges-auxquels-sont-confrontes-les-OEMs-sur-le-marche-des-vehicules-electriques.jpg\" alt=\"main critical challenges for OEM and car manufacturers concerning the EV market \" class=\"wp-image-7758\" loading=\"lazy\" \/><figcaption class=\"wp-element-caption\"><em>Source : Castrol<\/em><\/figcaption><\/figure>\n\n\n\n<h3 class=\"wp-block-heading\">1. Better price&nbsp;<\/h3>\n\n\n\n<p>The price of an EV is the&nbsp;<strong>biggest pain point for consumer<\/strong>. The \u2018tipping point\u2019 for global adoption is estimated at&nbsp;<strong>$36 000<\/strong>&nbsp;by Castrol&#8217; study.&nbsp;<\/p>\n\n\n\n<p>Nowadays, the price of an EV battery is mainly impacted by its size, which is&nbsp;<strong>one of the big strengths of immersion cooled batteries<\/strong>&nbsp;that can lead to smaller batteries because they are far more efficient.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">2. Charging faster&nbsp;<\/h3>\n\n\n\n<figure class=\"wp-block-image aligncenter size-full\"><img decoding=\"async\" src=\"https:\/\/exoes.com\/wp-content\/uploads\/2021\/10\/Limportance-de-la-charge-rapide-pour-les-conducteurs-de-vehicule-electrique.jpg\" alt=\"importance of high speed charging for EV drivers Source: Escalent, EV Charging: Time Anxiety Is the New Range Anxiety\" class=\"wp-image-7752\" loading=\"lazy\" \/><figcaption class=\"wp-element-caption\"><em>Source:&nbsp;<a href=\"https:\/\/landing.escalent.co\/watch-ev-charging-time-anxiety-is-the-new-range-anxiety?utm_campaign=2020C%3A%20Auto_EVForward&amp;utm_medium=email&amp;_hsmi=98603601&amp;_hsenc=p2ANqtz-80TCmhQXvTfFbOFU_z6arNfUKTM6mF1DDx4lztvp5vVY6zYksy63R88dsuxVISJsDu5BXCXC-_mf-1D0ZZRFs2J0BSnOberi-Vzq1mrGZ1s5KBrSw&amp;utm_content=98603601&amp;utm_source=hs_email\" target=\"_blank\" rel=\"noreferrer noopener\">Escalent<\/a>, EV Charging: Time Anxiety Is the New Range Anxiety<\/em><\/figcaption><\/figure>\n\n\n\n<p><a href=\"https:\/\/landing.escalent.co\/watch-ev-charging-time-anxiety-is-the-new-range-anxiety?utm_campaign=2020C%3A%20Auto_EVForward&amp;utm_medium=email&amp;_hsmi=98603601&amp;_hsenc=p2ANqtz-80TCmhQXvTfFbOFU_z6arNfUKTM6mF1DDx4lztvp5vVY6zYksy63R88dsuxVISJsDu5BXCXC-_mf-1D0ZZRFs2J0BSnOberi-Vzq1mrGZ1s5KBrSw&amp;utm_content=98603601&amp;utm_source=hs_email\" target=\"_blank\" rel=\"noreferrer noopener\">Escalent<\/a>&nbsp;conducted a study over 2,500 individuals in the US and figured out that for&nbsp;<strong>50%&nbsp;<\/strong>of them,&nbsp;<strong>charging speed is far away the most important aspect<\/strong>&nbsp;people are looking for public charging. This is almost twice as important as having a location along their route (26%).<\/p>\n\n\n\n<p>This shows that the time it takes to recharge an EV battery and<a href=\"https:\/\/en.wikipedia.org\/wiki\/Range_anxiety\" target=\"_blank\" rel=\"noreferrer noopener\"><strong><u>range anxiety<\/u><\/strong><\/a>&nbsp;are major pain points for consumers. As illustrated on top,&nbsp;<strong>charging time is definitely the second most important criteria for the EV drivers<\/strong>.&nbsp;<\/p>\n\n\n\n<p>Nowadays, the time charge \u2018tipping point\u2019 is about&nbsp;<strong>31 minutes&nbsp;<\/strong>for the consumers, which means they would globally be ready to buy an EV if the total charging time doesn\u2019t exceed 31 minutes.&nbsp;<\/p>\n\n\n\n<figure class=\"wp-block-pullquote\"><blockquote><p>Nowadays, most OEMs are unable to afford a fully charge battery in less than 30 minutes.&nbsp;<\/p><\/blockquote><\/figure>\n\n\n\n<h3 class=\"wp-block-heading\">3. Longer range&nbsp;<\/h3>\n\n\n\n<p>For the consumers, the range is the third most important criteria. To achieve the global adoption of the market,<strong>&nbsp;electric vehicles would need to reach a 469 km range.<\/strong>&nbsp;<\/p>\n\n\n\n<p>As well as being 3 major concerns for the consumers, price, charging time and range are some of the biggest challenges for OEMs and manufacturers in the years to come.&nbsp;<\/p>\n\n\n\n<figure class=\"wp-block-pullquote\"><blockquote><p>Among these 3 concerns,<strong>&nbsp;the charging time crystallizes all these aspects<\/strong>.<\/p><\/blockquote><\/figure>\n\n\n\n<p>Indeed,&nbsp;<strong>reducing the charging time means reducing the range anxiety<\/strong>&nbsp;as it would take less than 10 minutes to recharge a battery, people are no more afraid to stop for recharging. It is also possible to have smaller batteries, therefore the weight and the cost of a battery are reduced which results in a positive environmental impact.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Faster charging time and battery safety : 2 main challenges for OEMs to meet consumers\u2019 expectations&nbsp;<\/h3>\n\n\n\n<h4 class=\"wp-block-heading\">1. EV Batteries charging time<\/h4>\n\n\n\n<figure class=\"wp-block-image size-full\"><img decoding=\"async\" src=\"https:\/\/exoes.com\/wp-content\/uploads\/2021\/10\/Limportance-du-temps-de-chargement-et-de-lanxiete-de-lautonomie-pour-les-conducteurs-de-vehicule-electrique.jpg\" alt=\"importance of charging time and range anxiety for EV drivers\" class=\"wp-image-7755\" loading=\"lazy\" \/><figcaption class=\"wp-element-caption\"><em>Source: Escalent, EV Charging: Time Anxiety Is the New Range Anxiety<\/em><\/figcaption><\/figure>\n\n\n\n<p>Nowadays, charging an EV battery up to 80% in less than 30 minutes with current battery thermal management technologies without significantly reducing the battery&#8217;s lifespan is&nbsp;a challenge for manufacturers.&nbsp;<\/p>\n\n\n\n<p>To meet the consumers\u2019 expectations and reach 10 minutes charging time instead of 30+ minutes,&nbsp;<strong>two parameters need to be closely monitored<\/strong>:&nbsp;<\/p>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-28f84493 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-group is-layout-flow wp-block-group-is-layout-flow\">\n<ul class=\"wp-block-list\">\n<li>The temperature difference between the hottest and coldest cell of a battery pack must ideally remain <strong>below 3\u00b0C\u00a0<\/strong><\/li>\n\n\n\n<li>The average temperature of the cells must generally remain <strong>below 45\u00b0C<\/strong>.<\/li>\n<\/ul>\n<\/div>\n<\/div>\n<\/div>\n\n\n\n<p>However, current thermal battery technologies called &#8220;<strong>cold plates<\/strong>&#8221; in which glycol water circulates are unable to guarantee consistent thermal performance during very rapid recharging throughout the vehicle&#8217;s life.<\/p>\n\n\n\n<h4 class=\"wp-block-heading\">2. EV batteries safety&nbsp;<\/h4>\n\n\n\n<p>Battery safety is also a key concern for OEMs because&nbsp;<strong>any battery fire is dangerous for the passengers<\/strong>.<\/p>\n\n\n\n<p>Therefore the battery safety centralizes most challenges of OEMs to meet consumers\u2019 expectations.&nbsp;&nbsp;<\/p>\n\n\n\n<p>Nowadays manufacturers are under pressure to&nbsp;develop quickly, which makes it sometimes difficult to reconcile performance and safety. On top of that, standards and rules are more and more strict regarding battery fires and&nbsp;<strong>they will be very restrictive<\/strong>.<\/p>\n\n\n\n<p>However, not taking battery safety seriously enough can induce huge extra expenses for OEMs. The recent&nbsp;<a href=\"https:\/\/www.fastcompany.com\/90607884\/hyundai-ev-battery-recall-82000-electric-vehicles-at-fire-risk\" target=\"_blank\" rel=\"noreferrer noopener\">Hyundai\u2019s BEV recall of 82 000 vehicles<\/a>&nbsp;is expected to cost the group a $900 million extra bill!&nbsp;&nbsp;<\/p>\n\n\n\n<p>Ouch.&nbsp;<\/p>\n\n\n\n<p>In the end the balance between range (and reducing the range anxiety of the final consumer), charging time and price of EVs is precious and depends on one thing:&nbsp;<strong>the battery<\/strong>.&nbsp;&nbsp;<\/p>\n\n\n\n<p>OEMs need to find innovative advanced technologies to fix these limits. Battery immersion cooling technology is positionned as a very serious one to fix all this.&nbsp;<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">What is battery immersion cooling?&nbsp;<\/h2>\n\n\n\n<p><a href=\"https:\/\/exoes.com\/en\/creation-of-e-mersiv-very-high-performance-batteries-cooled-with-immersion-technology\/\" target=\"_blank\" rel=\"noreferrer noopener\">Immersion cooling<\/a>&nbsp;of battery cells consists of introducing a dielectric fluid inside a battery, in direct contact with the cells and all the heating elements such as busbars or electrodes.<\/p>\n\n\n\n<p>Derived from data center cooling technologies,immersion provides a thermal performance up to&nbsp;20 times higher&nbsp;than cold plate technologies.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Why this technology will revolutionize the industry&nbsp;<\/h2>\n\n\n\n<p>Performance, safety and increased lifetime are the promises of immersion. The locks remain in the profitability and the aging of all the components which require many developments on which EXOES accompanies its customers.\u00a0<\/p>\n\n\n\n<p>Thanks to our numerous tests and to the data we generate, we can today affirm that battery cooling by immersion allows 3 things:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Full charge in less than 10 minutes\u00a0<\/strong><\/li>\n\n\n\n<li><strong>An increased safety &#8211; no thermal runaway\u00a0<\/strong><\/li>\n\n\n\n<li><strong>A longer battery lifetime\u00a0<\/strong><\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\">Discover EXOES and get a head start on your thermal management system\u00a0<\/h2>\n\n\n\n<figure class=\"wp-block-embed aligncenter is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-16-9 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe title=\"Visit of Exoes advanced thermal management solutions\" width=\"800\" height=\"450\" src=\"https:\/\/www.youtube.com\/embed\/2zf-x802FjY?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture\" allowfullscreen loading=\"lazy\"><\/iframe>\n<\/div><\/figure>\n\n\n\n<p class=\"has-text-align-center\">Want to have a full visit of the lab ? What the\u00a0<a href=\"https:\/\/www.youtube.com\/watch?v=2zf-x802FjY&amp;t\" target=\"_blank\" rel=\"noreferrer noopener\">full video of EXOES&#8217;s Lab<\/a><\/p>\n\n\n\n<p><a href=\"http:\/\/exoes.com\/\" target=\"_blank\" rel=\"noreferrer noopener\">E<\/a>XOES\u00a0is an expert in immersion cooling and develops advanced thermal system solutions. Thanks to its joint venture\u00a0<a href=\"https:\/\/e-mersiv.com\/fr\/accueil\/\" target=\"_blank\" rel=\"noreferrer noopener\">e-Mersiv<\/a>\u00a0created in partnership with Startec Developpement and specialized in production of immersion cooled batteries, Exoes is an industrial company talking to industrials.<\/p>\n\n\n\n<p>Therefore,<strong>\u00a0EXOES accompanies its customers from the concept phase to the component validation and then the production of immersion cooled batteries as well as the complete system<\/strong>\u00a0(cooling loop and e-powertrain) integration.<\/p>\n\n\n\n<p>EXOES is also<strong>\u00a0the guarantee of a unique access to market<\/strong>. We&#8217;ve already realized more than 10 battery immersion cooling projects for OEMs and fluid manufacturers.\u00a0<\/p>\n\n\n\n<p>If you want to know more about this technology, discover our latest webinar that gathered more than 450 thermal management enthusiasts from 32 different countries: <strong>Battery Immersion Cooling: The Next Big Thing in EV&#8217;s Technology<\/strong> \ud83d\udc47<\/p>\n\n\n\n<figure class=\"wp-block-embed aligncenter is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-16-9 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe title=\"[REPLAY] Webinar | Immersion Cooling: The Next Big Thing in EV&#039;s Technology - June 3rd, 2021\" width=\"800\" height=\"450\" src=\"https:\/\/www.youtube.com\/embed\/-IUKZppSD74?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture\" allowfullscreen loading=\"lazy\"><\/iframe>\n<\/div><\/figure>\n","protected":false},"excerpt":{"rendered":"<p>Very demanding CO2 emissions and environmental issues push car manufacturers to quickly develop electrified vehicles.&nbsp; However, the&nbsp;electric vehicle market is currently faced with certain technical constraints on its batteries, which sometimes act as a brake for consumers.&nbsp;&nbsp; Among the major obstacles, here are 3 main pain points&nbsp;according to a study by Castrol based on an [&hellip;]<\/p>\n","protected":false},"author":12,"featured_media":7369,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[21],"tags":[],"class_list":["post-7324","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-uncategorized"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.3 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Immersion cooling of EV batteries: &quot;the next big thing&quot;\u200b? 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